In reply to crayefish:
> Lol... got to love assumptions based on zero engineering knowledge!
Yes I do. That's why I love the micro crack scare stories. You're not the first and you won't be the last!
> Admittedly aluminium is particularly good at resisting crack growth (it has a rather long critical crack length) but that doesn't mean stress concentrations don't affect strength.
Starting to get somewhere here! Good. However stress concentrations cover so much though, the whole anatomy of the carabiner is designed around this. Of course the shape of the carabiner affects strength so it is kind of redundant saying this. You're talking about the existence of unseen micro cracks caused by sanding or removing the anodising.
> Yeah... a scored binner is very unlikely to fail, but why encourage it just for the sake of changing the colour? Small risk but no gain.
Not really sure what he's trying to do and/or why. It could easily be an art project for old gear.