In reply to jkarran:
> Without too much messing about you can get repeatable toe, caster and camber measurements within a couple of tenths of a degree using basic tools: Flat surface, straight edge, fishing line, level and a vernier caliper. Its just a real pain in the ass if you're measuring, adjusting, measuring adjusting, it takes hours and you do need to be very methodical to get meaningful results. At the end of the day you're using the same reference points on the wheel a clip-on electronic alignment system uses (actually some of those seem to rather carelessly measure off the tyre).
> jk
The cheap systems measure off the tyre, will get you 90% there, just the same as your full day measuring and re-measuring and adjusting and re-measuring and re-measuring.................. But have you checked the runout in each wheel? A slightly buckled rim, common with today's roads, is going to make all that measuring pointless.
A decent computerised 4 wheel alignment system (Sun or Bear are the two I have used) clamps the heads to the wheel rim, you then measure the runout on each wheel and calibrate each head before proceeding.
Also a lot of manufacturers now specify suspension settings at certain weights. A Renault Megane sport for example needs 150Kg in the front footwells before you start measuring.
Mercedes front suspension needs to be set using spreader bars to pre-load the set up, setting without is pointless, as two miles down the road it's all out again.
I'm not saying it's an impossible job for the home mechanic, it's just one of those jobs like refilling your air con, that's easier to pass on to your local professional set up.
Cheers Adam