Knots coming undo on brand new ropes are not a 'new' occurrence. I once watched a bowline nearly come apart on a friends harness in the late 1990's. The stopper had probably already come partly undone while he was leading, and the main knot 'loosened'. He was using the bight as a belay loop and as clip in point to his anchors so there was a degree of cross-load. The 'rabbit' started to pull through the 'hole', at a smooth, steady and alarming rate. Lucky we both spotted it simultaneously.
As we were sitting on top of the fin at Lower Sharpnose as the last route of the day, with an incoming tide, the consequences if it had carried on and his second fell, would have been dire.
His second refused to believe the story assuming he had messed-up the knot, and if I recall correctly, refused to climb with him ever again. If I hadn't seen it happen I would have been very 'skeptical'.
So I too am very careful with 'dressing' knots, doubly so with new ropes. Ever since I've always occasionally checked with the odd glance mid pitch, and always check my knots after any sort of 'squirm' or 'thrutch' entertainment.
Post edited at 12:14