In reply to james mann:
Having installed thousands of bolts (expansion and resin) over a 24 year time frame globally, the points made regarding Hilti RE 500 resin are not correct.
1) Whilst initially a vibrant red colour, RE 500 fades to a more natural stone or opaque colour within 1 - 2 years.
2) RE 500 can be easily injected into inverted holes due to the viscosity of the resin and resultant surface tension once injected. This historically used to be a problem not because of resins but the bolt intended to be set within the hole would not self support whilst the resin gelled. Bolt Products, Titan Climbing and the Wave bolt all feature an inference fit to eliminate that issue.
3) I have used RE 500 on multiple occassions for hold reinforcement because it is a pure epoxy and flows well into tiny cracks. Other resin types; eg methyl acrylate i.e not pure epoxy, feature other constituents such as aggregate that inhibit resin flow in this application. I have also seen crimps glued back onto walls using RE 500.
4) Resin systems feature a gel time and cure time; the gel time being the workable period in which it can be injected into holes and the cure time when the bolt may be fully loaded. For RE500 this is typically within 20 - 30 minutes on the basis of continued injection (mixer nozzle contents being refreshed) and typical (ambient) temperature ranges encountered. Cure times for RE 500 are typically 8 - 12 hours for a full cure.
Practically this means gluing one day and climbing the next at the earliest - which in itself is not really a show stopper. More relevant is ensuring no one uses those freshly installed bolts until the cure time has elapsed and I address this by tagging the bolts with laminated cards in multiple languages with my contact details warning the bolts must not be used.
Faster gelling resins require efficient movement on fixed rope to complete the resin injection and bolt placement before it hardens inside the mixer nozzle. Therefore resins, such as Hilti HY-150 which gel in well under 10 minutes, do not necessarily constitute an advantage considering that if the resin cannot be dispensed, a new nozzle must be attached and a certain number of trigger pulls wasted before the injection can be continued.
Whilst slower acting, pure epoxies are distinctly superior with regards to longterm performance and in particular; strength. I have conducted radial pull tests on a number of different makes of resin bolt and with pure epoxies, typically bolts are very difficult (if not impossible) to extract with RE 500 but certainly can be extracted with methyl acrylates, polymer resins.
The aggregate found in some resins can reduce flow around the shaft of a given bolt and in the case of any design that uses notches (stamped or otherwise) for keying eg Fixe, the aggrgate particle size is equal to or bigger than the notches. This is one reason why radial pull test results are way lower than compared to using a pure epoxy.
In locations with high humidity and tremperatures eg Thailand, a practical gel time is very important in ensuring the resin to rock bond is established before gelling finishes. This is but one reason why teams only use RE 500.
To verify the reaction has occurred, I always inspect the foil pack wrapper into which the initial trigger pulls were dispensed and the mixer nozzle itself. RE 500 is an exothermix reaction and generates notable heat. A few hours later and the mixer nozzle can be snapped in half to confirm the resin has reacted prior to returning to the route for a visual inspection.
5) RE 500 is widely recognised to be one of the best pure epoxies available for use with climbing bolts. It can be expensive subject to where in the world you intend to purchase. Cheap in Asia, notably expensive in Australia and pricey in the UK. It can be an advantage to those who equip in multiple countries knowing that RE 500 is available and consistent in performance and use whether it be in Vietnam or the UK. Certainly other products are available that are cheaper in the UK; Titan Climbing sell one product, Exchem resin is used by UK Cavers (toxicology reasons ruled out RE 500).
Regards,
Francis
http://francishaden.wordpress.com