UKC

Broken Karabiner - UKC / BMC Safety VideoVideo

© Jack Geldard
Dan Middleton and Streaky Desroy at the DMM factory  © Jack Geldard
Dan Middleton and Streaky Desroy at the DMM factory
© Jack Geldard

UKC and BMC test gear to destruction:

Recent discussion on the UKClimbing.com forums about the strength of knotted slings has prompted UKClimbing.com to team up with The BMC and run some equipment tests.

UKC and the BMC headed down to the DMM factory in Llanberis to make use of their testing equipment and also to probe gear expert Streaky Desroy for some additional knowledge. (Streaky was the star of our previous safety video)

We tested slings on belays. We also tested a common scenario that causes karabiners to fail. In this first video from that testing day we will concentrate on the karabiners. The sling test is coming soon.

Dan Middleton from The BMC gave the following report:

Climbing equipment has never been as well made and engineered as it is today. Failures are rare, but if they do happen, the BMC Technical Committee is on hand to investigate. 

Over the last few years a number of incidents were reported where karabiners had broken unexpectedly. In each case, it appeared that the cable of the wire or nut had been accidentally clipped into the nose hook of the karabiner. In the subsequent fall, the karabiner had easily broken, in some cases resulting in a ground fall and injury. 

Streaky Desroy testing karabiners  © Jack Geldard
Streaky Desroy testing karabiners
© Jack Geldard

A badly loaded karabiner - don't do this!  © Jack Geldard
A badly loaded karabiner - don't do this!
© Jack Geldard

A recent trip to the DMM factory in Llanberis gave the opportunity to talk to the experts there, and to make use of their test facilities. The legend that is Streaky Desroy was there to lend a hand. We decided to test what happens to a karabiner when it is loaded in this way. What did we find out? 


A krab clipped in this way breaks at only around 3kN. What does that mean in reality? It means that pretty much any fall, even just a slump onto the rope, will very likely break the karabiner. If you're close to the deck or a ledge, or if the route is run-out, then you could be in serious trouble.


“Any fall, even just a slump onto the rope, will very likely break the karabiner”


Now for the good news! In performing our tests, we found that not all karabiners would trap the wire in this way. In fact, most modern designs have a smooth nose profile or keylock nose and can't trap the wire at all. With the older designs that could trap the wire, this only happened with smaller wired nuts using a small diameter cable. 

So, what advice can we give following these tests? Replace all your older krabs for new modern ones? Yes, if you like – Streaky has to pay for his collection of tasteful Hawaiian shirts somehow. Alternatively, get in the habit of checking when you clip. Make sure you've done it right before gunning it upwards towards the next runner placement – it could save you from a nasty surprise! 

Thanks go to DMM for the use of their facilities and to Streaky Desroy for his expertise.


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25 Jun, 2009
That's a bit scary! I have some of those krabs, although I only use them on the rope end for this reason, it always worried me a bit. A few questions though: Which other karabiners did this scenario occur with? Did it only occur if they were *clipped* in this way? I.e. could the nut be made to sit in this position just through the natural action of the rope or was it only when it was clipped properly? (all of the pics have the nut trapped by the wire-gate)
25 Jun, 2009
//www.blackdiamondequipment.com/scene/beta/qc_kp.php
25 Jun, 2009
Interesting article. Are the results of the sling tests somewhere as well?
25 Jun, 2009
Hi Alan, As it says in the news report, we will publish the sling report soon. (I haven't edited the video yet - don't tell Mick Ryan, he'll tell me off! ;-) Probably next week or the week after. Cheers, Jack
25 Jun, 2009
Hi Katonka, I'm sure Dan Middleton will be along at some point to answer properly, but I'll give my opinion. We found that lots of different krabs can get loaded like this - so check yours. It would probably occur if you were rushing (pumped? I usually am!) and accidentally clipped like that. Dan told me that he has had quite a few accident reports sent in to the BMC where this has occurred, so it does happen. The message is: clip carefully! Cheers - safe climbing! Jack
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