UKC

Wiring a plug

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 Reach>Talent 21 Sep 2011
Can you wire a plug? (BS1363 compliant mains plug for fans of pedantry)

I was talking to a colleague recently who didn't know how to do one or see the point in learning as "everything has a plug on it already".

Is this simple domestic skill now redundant in the age of throwaway electrical goods and the moulded on plug? Does anyone know if it is still taught in science lessons at school?
 The Lemming 21 Sep 2011
In reply to Reach>Talent:

Is it now brown,black or grey for live?

I do get confused.
 tony 21 Sep 2011
In reply to Reach>Talent:

I don't know if it's actually taught in Scottish schools, but the colour of the wires is part of the Standard Grade syllabus.
 winhill 21 Sep 2011
In reply to Reach>Talent:

bLue to the left bRown to the right.

the moulded plugs are supposed to be a safety thing, rather than a disposable thing.
OP Reach>Talent 21 Sep 2011
In reply to winhill:
I know, but you've got to love a dual purpose invention

 Mattyk 21 Sep 2011
In reply to Reach>Talent: It is still taught in GCSE. Well... they need to know the colours of wires and what the fuse does. But i imagine most teachers get them to wire up a plug.
 Toby S 21 Sep 2011
In reply to Reach>Talent:

Yes, haven't had to do it in an age though. Still reasonably confident I can still do it though.

 OwenF 21 Sep 2011
In reply to Reach>Talent:

Something that (I believe) is often missed, asides from what colour goes where etc, is how to properly strip the insulation without taking most of the core with it. Proper wire-strippers when used wrong will still do this.

I've seen wiring jobs which 'technically' are sound (+ve to +ve, etc) but practically are shoddy jobs. Users of black insulating tape for making connections are the worst.
OP Reach>Talent 21 Sep 2011
In reply to OwenF:
I use a knife normally as I've usually got one to hand and rarely have a pair of wirestrippers when I need them. My pet hate is people who don't shorten the live and neutral wires, but I'm a bit of a pedant
 OwenF 21 Sep 2011
In reply to Reach>Talent:

A tool is a tool, its the workman which directs it to do the correct job

Same. I've be conditioned from an early age that any job or task is worth doing right or not all. The guitar effects pedals I built would disagree but then hours inhaling melted solder does things to the brain!
 hexcentric 21 Sep 2011
In reply to The Lemming:
Red to black
And blue...to fcuk.
Wonko The Sane 21 Sep 2011
In reply to OwenF:
> (In reply to mkean)
>
-strippers when used wrong will still do this.
>
> I've seen wiring jobs which 'technically' are sound (+ve to +ve, etc) but practically are shoddy jobs. Users of black insulating tape for making connections are the worst.

Yeah, on HV joints it isn't best practice, not so bad on a bit of LV SWA though
 Cheese Monkey 21 Sep 2011
In reply to Reach>Talent: Yes, it's not rocket science. Although it's easy to get wrong, it may work but not be safe. Which I think some people may not grasp. Wrote off half of the circuits in a friends new house after seeing some of the wiring done on the mains by the previous owner. How noone had been zapped by the live light fittings or the house hadnt burnt down was beyond me.
 EddInaBox 21 Sep 2011
In reply to Reach>Talent:

> I'm a pedant.

Fixed that for you.
 MJ 21 Sep 2011
In reply to Reach>Talent:

Additionally, how many people know how to work out what fuse should be used for individual appliances.
 David Riley 21 Sep 2011
In reply to Reach>Talent:

Are we still allowed to wire plugs on our own ?
Wonko The Sane 21 Sep 2011
In reply to MJ:
> (In reply to mkean)
>
> Additionally, how many people know how to work out what fuse should be used for individual appliances.

You don't just work down the packet from the big one to the small one then?
 EddInaBox 21 Sep 2011
In reply to MJ:

Fuses are a complete pain they keep going wrong, so my top tip is to get a big nail and cut it to length, no more sudden and inconvenient losses of power.
 MJ 21 Sep 2011
In reply to EddInaBox:

You could always use different thickness nails.
 Martin W 21 Sep 2011
In reply to winhill:
> (In reply to mkean)
>
> bLue to the left bRown to the right.

I remember it on the basis that live and neutral are the opposite of the colours you'd expect. To my mind blue is a lively, electrical-sparky kind of colour while brown is beige-y/neutural-y and basically dull.

As an old fart, when the colours changed I always thought that brown was a much more obvious colour for earth, but at least it's difficult to forget that yellow and green stripes is the odd one out.
 marsbar 21 Sep 2011
In reply to Reach>Talent: I don't know if it is taught at school, but it is something we would make sure the Scouts could do.
Mots d'Invers 21 Sep 2011
In reply to marsbar:
> (In reply to mkean) it is something we would make sure the Scouts could do.

Not sure how wise that is. You teach them to wire plugs, you teach them to start fires. How long before some bright spark makes the connection??? Badoom-tish, etc...



 shaggypops 21 Sep 2011
In reply to marsbar: Yeah....but how would Bear demonstrate the wiring of a 13Amp plug?
Mots d'Invers 21 Sep 2011
In reply to shaggypops:
> (In reply to marsbar) Yeah....but how would Bear demonstrate the wiring of a 13Amp plug?

He'd stay in a nearby hotel whilst a sparky did it off-camera. Then he'd take his shirt off and witter on about how very dangerous it all is. He used to be in the SAS, you know...
 mole2k 21 Sep 2011
In reply to Reach>Talent:

I work in a lighting shop and as part of my job repair a lot of fittings/lamps and it's really really shocking some of the dodgy repair jobs that have been done on lights.

Things like a lamp that obviously had it's cable replaced and was re-wired by just twisting them together and wrapping the whole lot in duct tape with a 13amp fuse in the (badly) wired plugtop just to top it off. Or lamp holders where the previous person obviously lost the screws that hold the wires in the connectors so just pushed them in and screwed down the holder!

 marsbar 21 Sep 2011
In reply to Mots d'Invers: Hmm. "Someone" also showed them how to make fire with wire wool and batteries. Don't try this at home kids!!!

 John_Hat 21 Sep 2011
In reply to Reach>Talent:
> (In reply to OwenF)
> I use a knife normally as I've usually got one to hand

My preferred tool is a pair of scissors. Cut slightly into the wire, twirl the scissors, job done
 Brass Nipples 21 Sep 2011
In reply to Reach>Talent:

Shocking how many can't replace the right fuse in their car either. That is of course if they actually carry spare fuses and bulbs in the car...
 climber david 21 Sep 2011
In reply to Reach>Talent:

as part of the int 1 physics course in scotland the colours of the wires and where they go are taught but i dont think there is actually a practical lesson although this could be dependant on the teacher.

not sure for definate(sp?) as i did int 2 last 2 years but i certainly know how to wire a plug
OP Reach>Talent 21 Sep 2011
In reply to MJ:
Additionally, how many people know how to work out what fuse should be used for individual appliances.

Blue sump fuse works in most instances including under water, although it stinks to hell and you'll need to use a primer to set off a high explosive charge if you are blowing up a large appliance.

I used to have a table of approximate fuse values for various household objects ranging from tinfoil - 6" nails, it is probably a good thing I can't find it.

 Leo Woodfelder 21 Sep 2011
In reply to Reach>Talent: No problems wiring a plug, but the people who really surprise me are those who can't use google to find out how! Wake up world the information is at your fingertips!
 stewieatb 22 Sep 2011
In reply to Reach>Talent:

I was taught it in the 2nd year of Grammar school, 5 years ago, in a physics lesson; we did the whole lot with wire strippers etc. It's part of the GCSE physics syllabus to know how a fuse works and what colour the wires are, but due to the insanely tight timescales of the GCSE syllabus (in physics in particular) actually doing it wasn't an option at the time. I've also done it myself once when I nicked the record player off the top of my dad's old sound system (in a fantastic example of my dad's idea of electrical safety, all the components - record player, amp, CD changer, tape player - were wired into one plug). I can calculate fuses too, but then, I'm about to start an electrical engineering degree at a top uni, so I don't think you can use me as a barometer for the modern youth.
 stonemaster 22 Sep 2011
In reply to Reach>Talent: Yes.
Jim C 22 Sep 2011
In reply to winhill:
> (In reply to mkean)
>
> bLue to the left bRown to the right.
>
>.......

Depends which way people hold it, so you are only correct if the Earth Pin is furthest away from you, it's wrong if you hold it the other way up (as I tend to do.)

Better to say Brown (or Red) to the Fuse.
(dependant on the age of the wire you have)
 teflonpete 22 Sep 2011
In reply to Reach>Talent:
> (In reply to OwenF)
> My pet hate is people who don't shorten the live and neutral wires, but I'm a bit of a pedant

That's not pedantic at all. The whole design of the plug is based around what happens if the lead gets pulled out of it. The brown should be shortest and pull out of the live connection, followed by the blue (neutral), leaving the appliance still earthed by the longest wire.

Modern moulded on plugs and EU double insulating regs on portable appliances have kept many people alive that would otherwise have been candidates for Darwin awards when it comes to electrical safety. The electrical and construction and use regs run to thousands of pages, many of which are based around designing circuits that protect the users from their own ineptitude and stupidity.
XXXX 22 Sep 2011
In reply to marsbar:

If you do this on a digital cooking scale, you can see the weight of the wool going up as it burns. Nice science experiment and perfectly safe to do at home by the way.

 marsbar 22 Sep 2011
In reply to Eric the Red: I didn't know that. Will have to try it now.
 Conf#2 22 Sep 2011
In reply to stewieatb:

Well, bully for professor Vector.
 NorthernGrit 22 Sep 2011
In reply to Reach>Talent:

No mention of wire length and the internal dressing of the plug or correct use of cord grip at the bottom of the plug so far. It's not just about putting the right wire in the right hole you know.

Not only can I wire a standard plug, but having spent many more hours of my life than I would like to have done portable appliance testing I would challenge anyone to a race for doing so.

Sad.
OP Reach>Talent 22 Sep 2011
In reply to NorthernGrit:
Wire length has been mentioned up the tread

 Helen R 22 Sep 2011
In reply to Reach>Talent:

I learnt at school (a few years ago now). But out here, it has to be checked/certified by a qualified electrician or your insurance is invalid. ffs.
 NorthernGrit 22 Sep 2011
In reply to teflonpete:

I agree with TeflonPete, you realise that so called H&S 'red tape' has to exist after you've been around assessing people's stupidity for a while.

A particularly good one I remember was the switch on a kettle had broken so some bright spark worked out that by shoving a copper nail into a gap around the side of the switch and wiggling it around he could still get the kettle to boil. Been doing this for a couple of months by the time I saw it apparently.

Rubber soles are the enemy of evolution.
 Glansa 22 Sep 2011
In reply to NorthernGrit:

> Rubber soles are the enemy of evolution.

So good/true it's worth repeating!
Jim C 22 Sep 2011
In reply to Eric the Red:
> (In reply to marsbar)
>
> If you do this on a digital cooking scale, you can see the weight of the wool going up as it burns. Nice science experiment and perfectly safe to do at home by the way.

The weight of the wool goes UP, as it burns ?

Why ?

 teflonpete 22 Sep 2011
In reply to Jim C:
> (In reply to Eric the Red)
> [...]
>
> The weight of the wool goes UP, as it burns ?
>
> Why ?

Oxidisation?
 GrahamD 22 Sep 2011
In reply to Reach>Talent:

Plug ? why do you need a plug when you can just push the wires into the hole in the wall ?
 teflonpete 22 Sep 2011
In reply to GrahamD:

And if you bend a paperclip to the right angle you can use it to hold the brown and blue wires in at the same time ;0)
 birdie num num 22 Sep 2011
In reply to Reach>Talent:
When I'm wiring a plug for Mrs Num Num's mother I normally connect the brown wire to the earth.
 Mikkel 22 Sep 2011
In reply to MJ:

Last fuse i replaced was a 600amp one, i prefer to stick to those, the old dryer cost a fortune in fuses until i did this.

(only part of this story is true)
 deepsoup 22 Sep 2011
In reply to leroybrown:
> Wake up world the information is at your fingertips!

Information is not knowledge. ;O)

And knowledge is not skill. Ok, wiring a plug isn't exactly highly skilled, but even so. Some people are far more dangerous given a little bit of knowledge and a confidence boost than they were when they didn't have a scooby.
 Jimbo C 22 Sep 2011
In reply to Reach>Talent:

Yes. Although I don't think I was taught how to, it was just very obvious what to do. Useful when you have to thread a cable through something smaller than the plug.
Wonko The Sane 22 Sep 2011
In reply to Reach>Talent: A good trick for when you run out of fuses is the foil from a milk bottle top wrapped around the fuse. Works every time and these are actually better because they never fail like fuses do!!!


It amazes me that with all our technology we still can't make a decent fuse which doesn't blow all the time. Crap manufacture I reckon.
OP Reach>Talent 22 Sep 2011
In reply to Wonko The Sane:
(In reply to mkean) A good trick for when you run out of fuses is the foil from a milk bottle top wrapped around the fuse. Works every time and these are actually better because they never fail like fuses do!!!
It amazes me that with all our technology we still can't make a decent fuse which doesn't blow all the time. Crap manufacture I reckon.


Please tell me you are taking the mickey! If you aren't I strongly suggest asking the electricity board to cut off your supply before you attract a Darwin Award.

XXXX 22 Sep 2011
In reply to Wonko The Sane:

Or rolled up kit kat wrappers do a good job too.

 MHutch 22 Sep 2011
In reply to GrahamD:
> (In reply to mkean)
>
> Plug ? why do you need a plug when you can just push the wires into the hole in the wall ?


I did this with wire from my electrical kit when I was a kid. Attached the live and neutral to opposite ends of a slug, then hit the switch.

Cool.

My understanding is that modern RCD consumer units would stop this being as effective. Typical nanny state.
 MJ 22 Sep 2011
In reply to Eric the Red:

Or rolled up kit kat wrappers do a good job too.

Don't do what a mate of mine did and try to light a fag, using the foil from a fag packet stuck in a 3 bar electric fire to get a flame.


 Glansa 22 Sep 2011
In reply to Wonko The Sane:

Quick and easy fix... (if this link works, it should do, it works with me logged out...)

https://www.facebook.com/photo.php?fbid=1972613441938&set=o.2394579991&...
Wonko The Sane 22 Sep 2011
In reply to Reach>Talent:
> (In reply to Wonko The Sane)
> (In reply to Reach>Talent) A good trick for when you run out of fuses is the foil from a milk bottle top wrapped around the fuse. Works every time and these are actually better because they never fail like fuses do!!!
> It amazes me that with all our technology we still can't make a decent fuse which doesn't blow all the time. Crap manufacture I reckon.
>
> Please tell me you are taking the mickey! If you aren't I strongly suggest asking the electricity board to cut off your supply before you attract a Darwin Award.

Darwin award???

Are you sure you didn't mean a Dyson award??
Wonko The Sane 22 Sep 2011
In reply to Nick B, Another One: Haha! brilliant.
Wonko The Sane 22 Sep 2011
In reply to MHutch:
> (In reply to GrahamD)
> [...]
>
>
> I did this with wire from my electrical kit when I was a kid. Attached the live and neutral to opposite ends of a slug, then hit the switch.
>
> Cool.
>
> My understanding is that modern RCD consumer units would stop this being as effective. Typical nanny state.

You can just put tape on the reset switch to bypass RCDs. Simples.
OP Reach>Talent 22 Sep 2011
In reply to Nick B, Another One:
I really need to see if I can get hold of photos from my Dads "Safety audit hall of shame" some absolute classics in there including death trap wiring and a custom made adaptor for connecting a silane cylinder to an air line "because the connectors didn't fit".

;-(
 pec 22 Sep 2011
In reply to Reach>Talent:

>
> Is this simple domestic skill now redundant in the age of throwaway electrical goods and the moulded on plug? Does anyone know if it is still taught in science lessons at school? >

We still taught it when I was last in a secondary school (7 years ago) but I'd be surprised if its not still taught.
What did surprise me was just how bad so many of the kids were at doing
it. I'd always considered it to be a very straightforward job which any idiot could do and was initially surprised it needed to be taught. One lesson shattered that illusion.
I'm amazed there aren't more house fires now.
 Hooo 22 Sep 2011
In reply to Reach>Talent:
On the subject of dodgy electrical stuff...
I knew some squatters a long time ago who heated their front room with a wire coat hanger in a 13A outlet. One end shoved in live, and the other in neutral. It glowed red hot. I'm still astounded that anyone clever enough to think of it, was dumb enough to try it.
 Al Evans 23 Sep 2011
In reply to The Lemming:
> (In reply to mkean)
>
> Is it now brown,black or grey for live?
>
> I do get confused.

It was a lot easier when it was red, black and green, why on earth (sic) did they change it?
 owlart 23 Sep 2011
In reply to Al Evans: Wasn't it because the new colour scheme (brown, blue, green/yellow stripes) still worked when the person wiring it up was colourblind?
 teflonpete 23 Sep 2011
In reply to Al Evans:
> (In reply to The Lemming)
> [...]
>
> It was a lot easier when it was red, black and green, why on earth (sic) did they change it?

Red / Green colour blindness is the most common form of colour perception deficiency. Whether that's the reason for the shift to green and yellow earth sleeving I'm not sure but it would make sense.

The change in mains wiring colours a few years ago from red live and black neutral to brown live and blue neutral was for European harmonisation.
 Glansa 23 Sep 2011
In reply to Al Evans:

Just out of interest, ignoring any "I already know it" arguments, what made the old system "easier'?
 Al Evans 23 Sep 2011
In reply to Nick B, Another One:
> (In reply to Al Evans)
>
> Just out of interest, ignoring any "I already know it" arguments, what made the old system "easier'?

REd for danger =live
Black obviously=negative
Green=Safety
Wonko The Sane 23 Sep 2011
In reply to Al Evans: Really it ought to be:
Brown = Earth cos it's the colour of the earth
Red = Live cos it's ouch
Magnolia = Neutral cos it is.
 Glansa 23 Sep 2011
In reply to Al Evans:

Fair enough, but I've never considered red and green a good idea for anything important due to the risks mentioned above. I've always worked with danger highlighted by black/yellow or in dark areas by fluorescent orange tape (although now I think about it I've seen red/white on some occasions).

Having earth as the only two-coloured option obviously makes it stand out that bit more.

I am less convinced when getting to three phase as when working in dimly lit backstage areas and someone is telling you to plug into the grey phase not the black one it's not particularly helpful and I find that under coloured lighting brown black and grey are easier to confuse than red yellow and blue.

Having a phase being the old neutral colour and vice versa has made me have to stop and think very carefully for example when some hired distro went wrong and we found it had been partly relabelled/rewired and whoever did it thought sticking a "This installation contains two versions...blah blah blah" sticker to it made it ok.
 Glansa 23 Sep 2011
In reply to Wonko The Sane:

I'm off to rewire my house using your genius new scheme!
Wonko The Sane 23 Sep 2011
In reply to Nick B, Another One:
> (In reply to Wonko The Sane)
>
> I'm off to rewire my house using your genius new scheme!

And yet my talents go unrecognised!
I'm off to help out at the LHC now, they've got lots of wires so I'm taking my pastel swatches.
OP Reach>Talent 23 Sep 2011
In reply to Al Evans:
Live = Brown --> Because you'll need new pants if you grab it
 Glansa 23 Sep 2011
In reply to Wonko The Sane:

Take your stopwatch too and sort out this faster-than-light nonsense too!

 deepsoup 23 Sep 2011
In reply to Nick B, Another One:
> Having a phase being the old neutral colour and vice versa has made me have to stop and think very carefully

Quite right too. Wouldn't want to let the magic smoke out of your dimmer racks now would you? ;O)
 Glansa 23 Sep 2011
In reply to deepsoup:
> (In reply to Nick B, Another One)
> [...]
>
> Quite right too. Wouldn't want to let the magic smoke out of your dimmer racks now would you? ;O)

True but given the right idiot anything is possible... Well before the change in colours (so even fewer excuses) I remember loud noises and black smoke pouring out of one particular rack. I don't recall the precise details but a rack that had just got back from the dimmer-fixing-place had been so "excitingly" (mis)wired that (and this was the conclusion drawn from in depth deconstruction and inspection of the kit in question) the truss had been live from the moment the power had been turned on and stayed that way until the rack's incoming neutral conductor (that was connected to the supply earth) burnt out, less than 10 seconds in total but unbelievably lucky no-one was working on said truss at the time.

Never underestimate the ingenuity of even the most well-qualified idiot. And always test stuff you don't know inside out before plugging it up!
OP Reach>Talent 23 Sep 2011
In reply to Nick B, Another One:
My Dad had a minor misfortune with some stage lighting that some chump had mis-wired with the casing live, must have hurt a fair bit as I got a massive jolt off it and I was just footing the ladder! Thankfully no lasting damage although having a 16 stone man + toolkit landing on you from a good height isn't funny.
 deepsoup 23 Sep 2011
In reply to Nick B, Another One:
> True but given the right idiot anything is possible...

Can't argue with that.
The consequences of letting idiots loose actually inside your racks, or 'tail in' to and old-school bus bar chamber haven't changed.

As far as just plugging stuff in goes, I'm sure the change in colours would have caused a lot more carnage if camlocks weren't already on the way out by then. It takes a really determined idiot to plug a 'L2' powerlock into neutral or vice versa. Note: I'm definitely *not* saying it can't be done! ;O)

Which reminds me - possibly another argument to ditch red live/black neutral over here: black was already used as 'live' quite widely around the world. So imported american appliances, for example, would have had black = live, white = neutral, green = earth.

You still do see American three phase colours (and camlocks) on back-stagey type stuff. (black/red/blue phases, white neutral, green earth.)
 Glansa 23 Sep 2011
In reply to deepsoup:
> As far as just plugging stuff in goes, I'm sure the change in colours would have caused a lot more carnage if camlocks weren't already on the way out by then. It takes a really determined idiot to plug a 'L2' powerlock into neutral or vice versa. Note: I'm definitely *not* saying it can't be done! ;O)

If you really want to you can get anything to fit! An "experienced local crew-chief" we were supplied with managed to get a Speakon plug into a Powercon outlet, again exciting outcomes were achieved despite Neutrik's claims that even if you somehow got the one into the other the contacts are arranged in such a way as to not cause such interesting results!

I really must hasten to add at this point that I work with far safer people these days! But the Dodgy Technicians group on Facebook is a great way to reminisce about past experiences, although as with UKC you do need to ignore the constant bickering!
 wercat 23 Sep 2011
In reply to Reach>Talent:

I seem to remember having to write an English essay at age 11 or 12 on wiring a plug - it was assumed everyone knew how to do it but they wanted to test us on how well we could write instructions.

Science at that age was about how many lamps you could blow by connecting them across too many batteries and, unofficially of course, tricks with carbon rods and wire wool that got me a beating
 Nutkey 26 Sep 2011
In reply to Reach>Talent:
> Can you wire a plug? (BS1363 compliant mains plug for fans of pedantry)
>
> I was talking to a colleague recently who didn't know how to do one or see the point in learning as "everything has a plug on it already".

I'd be inclined to agree. I've rewired two kitchens, and changed the consumer unit on my current house, but I can't remember the last time I wired a plug.

Wonko The Sane 26 Sep 2011
In reply to Reach>Talent: One of my first projects at uni was to backward engineer a humble plug. Every component was eventually sliced and diced, polished and looked at to discover the manufacture techniques. FAR more interesting than it sounds.

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